Production readiness · Service 03

Embedded products ready for manufacturing

Fermium optimizes board and mechanical designs for repeatable assembly and testing. We prepare manufacturing data and support handover to manufacturing partners. These partners make and assemble the production units.

Or call us: +41 78 914 41 45
Design for manufacturing
  • Component selectionApproved alternatives
  • Layout and assemblyClearances for assembly
  • Test accessProbe and programming points
  • Release dataGerber, BOM and drawings
  • Cost reductionReduce assembly and test cost
  • Component availabilityLead times and lifecycle status

What we do

Preparing embedded products for manufacturing

Repeatable manufacturing needs clear data, agreed interfaces and documented assembly steps. We prepare these with PCB manufacturers and assembly partners.

01

Design for repeatable manufacturing

We review panelisation, fiducials, component spacing and assembly data with PCB manufacturers and assembly partners before production release.

02

Manufacturing data and handover

We prepare manufacturing data, assembly drawings and instructions for the production partners. We coordinate DFM feedback and inspect partner-built samples.

03

Mechanical design and prototypes

We design enclosures, brackets, mechanical fixtures and housings for the target board and assembly sequence.

04

Cost reduction and obsolescence redesigns

Drop-in replacement selection, redesign for current components and consolidation of the bill of materials; external interfaces and form factor stay unchanged where the product requires it.

05

Component standardisation and second sources

We specify approved second sources for critical components and standardise parts across products when requirements allow.

06

Coordination with production partners

We coordinate manufacturing data and DFM feedback with PCB manufacturers and assembly partners. We inspect production samples, record deviations and agree corrective actions.

Capabilities

What we prepare for manufacturing

Production readiness

  • DFM analysis
  • Automated assembly
  • Component standardisation
  • Second sources
  • Cost reduction
  • Obsolescence redesign

Board technologies

  • Multi-layer
  • HDI
  • Flex
  • Rigid-flex
  • Rogers
  • Metal-core

Mechanics

  • CNC machining design
  • 3D-printable design
  • Enclosures
  • Brackets
  • Fixtures
  • Housings

Manufacturing handover

  • Manufacturing data
  • Assembly drawings
  • Bill of materials
  • Second sources
  • Assembly instructions
  • Supplier coordination

Process

From prototype to manufacturing handover

We support partner-led pilot builds, document deviations and prepare the product for manufacturing release.

  1. 01

    Production requirements

    Quantities, target cost, assembly partner, test depth and documentation requirements written down and agreed.

  2. 02

    DFM review

    We review stack-up, footprints, component spacing, panelisation and test points with PCB manufacturers and assembly partners.

  3. 03

    Pilot build

    We coordinate pilot builds with the manufacturing partners. We record deviations and agree corrections before release.

  4. 04

    Release

    We prepare assembly instructions, a BOM with second sources and manufacturing data.

  5. 05

    Manufacturing handover

    We hand over approved files to the manufacturing partners and support first-article review.

Next step

A personal contact for your project

Describe the device, its current stage and the main requirements. You can attach a specification or a schematic as a PDF. On request, you receive a non-disclosure agreement (NDA) first.

Common questions

Questions about manufacturing handover

Do you manufacture or assemble production units yourselves?

No. The manufacturing partners make and assemble production units. Fermium optimizes the product for manufacturing, prepares the data, coordinates DFM feedback and supports handover.

Can you redesign a product for lower cost or after a component becomes obsolete?

Yes. Drop-in replacement selection, redesign for current components, cost reduction through component consolidation and alternative sourcing, and long-term availability planning. External interfaces and form factor stay unchanged where the product requires it.

Do you also design mechanics and enclosures?

Yes. We design enclosures, brackets, mechanical fixtures and housings with the board, and build prototypes. Manufacturing partners make the production parts.

What does manufacturing handover include?

It can include manufacturing data, assembly drawings, a bill of materials with approved alternatives, DFM coordination and first-article review. For complete product projects, test-system design and build can also be part of the agreed scope.

Contact

Discuss your embedded project

Describe the device, its current stage and the main requirements.

What do you need?

Patrick Walther

Founder

Fermium GmbH
Hardeggweg 3
3326 Krauchthal, Switzerland
Fermium GmbH, Hardeggweg 3, 3326 Krauchthal, Switzerland